Safety Culture


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We most often think of employee safety with regards to manufacturing, construction or other miscellaneous industries with related safety incidents.  But how often do we consider the professional athlete as an employee or the fan in a safety situation? 

Dave from TechLife recently sent me an article by Scott Miller of CBS Sports about the number of breaking wood bats in baseball.  This number is increasing each year, and it is becoming a safety issue for the players (employees) and the fans.  Sports are becoming much more harmful to the employee.  About a year ago a minor league coach (an employee) was hit in the head by a foul ball and died.  The NAICS for sports is 71100 and the recordable rate is 5.8 that is comparable to construction and manufacturing.  We know there is an alarming increase in the number of injuries is sports such as football and hockey, but should athletics and OSHA be concerned about the incident rate in the industry as a whole?

Fans are also “in harms way” when a hard line drive or a bat flies into the stands or a herd of 30,000 people all want to leave a game at one time.  Someone(s) often gets injured.  These injuries will not appear on an OSHA 300 log even though the injury occurred on-site, because the fan is not considered an employee.  What happens when a vistor to your company gets injured, do you record it if it qualifies and a recordable?

Sports today are a dangerous profession.  The employees receive much more medical attention than employees in other professions.  Most athletic teams provide a medical staff both on and off site.  How many of you have a doctor, nurse or trainer on-site?

So when you think of employee safety and health don’t forget to consider the professional and non-professional athletic as an employee too.

Am I passionate about training, YOU BET!  I recently read an article about developing and using on-line training for OSHA & HIPPA compliance.  It seems like more and more companies are looking at on-line training for their employees. On-line training is available for OSHA, DOT, HIPPA and more.  Push a few buttons and you are trained.  While it is economical and less time consuming, there are some drawbacks.

As a trainer:

  • I can look at a trainee and see in their eyes if they are understanding the material.   
  • I can evaluate if a student learns by seeing, hearing or doing and then work with that student using their best learning style. 
  • I can adjust the material if I see it is not relevant to YOUR students. 
  • I can have a student verbalize back to me how much they understand about the subject to detemine if they need more information.

Please tell me how the computer can make these deteminations except by continually quizing the student. 

Good safety trainers are good for business and payback their expense.  They help increase productivity and help keep worker’s compensation lower.  Both result in more profits going to the bottom line.  I have used this example before, but a average incident (according to OSHA) cost an employer about $25,000.  At 3% profit margin the company has to make an additional $833,000 to break even, and that’s if you have only 1 incident.

I am assistant scuba instructor and now there are some certifing agencies that have on-line classes for courses content.  Not the buddy I would want to be with at 80 feet under water, and to have to depend on saving my life if something went wrong.  How about the on-line First Aid/CPR class, want that person to work on you? 

On-line training for the refresher great, for the initial training, think about it and what it may really cost you.

 

OSHA recently fined a roofing company over $200,000 when an employee was killed when he fell 16 feet through a skylight. OSHA issued eight willful citations to the company for its failure to provide fall protection in hoisting areas and on low-sloped roofs; failing to cover skylight openings to prevent falls; and not training employees about fall hazards. Seven of the citations allege per-instance willful violations of three OSHA requirements. A willful violation is defined as one committed with an intentional disregard of, or plain indifference to, the requirements of the Occupational Safety and Health Act and regulations.

Falls are the #1 cause of worker’s death in the construction industry.  The Compliance Resource Center reported on (ANSI)/ASSE Z359.2 fall protection in May of 2007.  Fall protection must be provided at four feet in general industry, five feet in maritime and six feet in construction. Here are some Fall Protection Tips from OSHA:

Fall Protection Tips
• Identify all potential tripping and fall hazards before work starts.
• Look for fall hazards such as unprotected floor openings/edges, shafts, skylights, stairwells, and roof openings/edges.
• Inspect fall protection equipment for defects before use.
• Select, wear, and use fall protection equipment appropriate for the task.
• Secure and stabilize all ladders before climbing them.
• Never stand on the top rung/step of a ladder.
• Use handrails when you go up or down stairs.
• Practice good housekeeping.  Keep cords, welding leads and air hoses out of walkways or adjacent work areas.

Safety Online recently reported that NIOSH, OSHA and NHCA (National Hearing Conservation Assoication), recently signed and agreement  to help prevent work-related hearing loss.  The partners agreement is to provide resources, speakers, recommend best practices and more.

Currently NISOH has a Hearing Conservation Program Evaluation Checklist available.  Over a year ago I reported  on this site, that International Safety Equipment Association petitioned OSHA about reducing the level of noise exposure in the work place.  Now there will be a greater effort to protect workers hearing and make more resources available to employers.

Why should business owners care about safety, and what does safety excellence look like? Responding to those questions, OSHA, Abbott, and The Center for Business and Public Policy at Georgetown University teamed to create “The Business Case for Safety,” a presentation designed for the business community. Started as an outgrowth of the organizations’ work together on an Illinois health care initiative, the project evolved and is now offered as a downloadable workshop on OSHA’s Web site at http://www.osha.gov/dcsp/success_stories/compliance_assistance/abbott/abbott_casestudies/index.html.

The program is comprised of 70 slides that managers and business leaders can use to make the case that safety is not only the right thing to do but that it is also good business, adding a competitive advantage while improving employee morale and efficiency, company productivity, and access to global markets. The presentation includes various short case studies, figures, and flowcharts that show the many ways an emphasis on safety and health can contribute to an organization’s strategy and enhance its reputation while also helping to control costs across the board.

The presentation makes the case that safety cannot be treated separately from strategic and financial goals of an organization. Covering everything from ergonomic improvements in manufacturing to fleet safety, the case studies illustrate how strong safety and health programs correlate with profitability. “Safety is not an expense–it is an investment,” the program concludes.

What is a Job Safety or Job Hazard Analysis and how can you use it successfully? 

  • identifies hazards associated with each step of the task that has the potential to cause serious injury
  • determines how to control the hazard
  • produces a written tool which can be use to train others
  • meets OSHA requirements that develop polices and procedures specific to that job

What jobs are appropriate foa a job hazard analysis?

A job hazard analysis can be conducted on many job in you workplace.  Priority shoudl be given to the following types of jobs:

  • Jobs with the highest injury or illness rates
  • Jobs with the potential to cause sever or disabling injuries or illness, even if there is no history of  previous accidents 
  • Jobs in which on simple human error could lead to a severe accident or injury
  • Jobs that are new to your operation or have underdone changes in processes and procedures
  • Jobs complex enough to require a set of written instructions Now What?

    Supervisors can use the findings of a job hazard analysis tl eliminate and prevent hazards in their workplace.  This is likeley to result in fewer workers injuries and illnesses; safer, more effective work methods; reduced worker’s compensation cost; and increased work productivity.  The analysis also can be a valuale tool for training new employees in the steps required to perform their jobs safely.

    For a job hazard analysis to be effective, management mus demostrate its commitment to safety and health and follow through to correct any uncontrolled hazards identified.  Otherwise, management will lose credibility and employees may hesitate to go to management when dangerous conditions threaten them.

For more information and to help get started OSHA has a JSA publication available.   

 

Whenever I talk about safety with management or a supervisor, I always talk about the “Near Miss Factor.”  Today as the safety departments gets leaner we tend to think less about near misses and more about incidents and lost workdays.  But reporting, tracking and analyzing a near miss can have a dramatic effect on reducing lost workdays and serve incidents. 
 

What is a Near Miss?

A near miss is an unplanned event that did not result in injury, illness, or damage - but had the potential to do so. Only a fortunate break in the chain of events prevented an injury, fatality or damage. Although human error is commonly an initiating event, a faulty process or system invariably permits or compounds the harm, and is the focus of improvement. Other familiar terms for these events is a “close call”, or in the case of moving objects, “near collision”.

Reporting, Analysis and Prevention
An ideal near miss event report system includes both mandatory (for incidents with high loss potential) and voluntary, non-punitive reporting by witnesses.  A key to any near miss report is the “lesson learned”.  Near miss reporters are in a position to describe what observe about genesis of the event, and the factors that prevented loss from occurring.

The events that caused the near miss are subjected to root cause analysis to identify the defect in the system that resulted in the error and factors that may either amplify or ameliorate the result.

To prevent the near miss from happening again, the organization must institute teamwork training, feedback on performance and a commitment to continued data collection and analysis, a process call continuous improvement.
In 1932 Heineich issued what is known in the industry as the accident triangle.

Heinrich Triangle.png
1 Major Injury, 29 Minor Injuries, 300 No Inury Accidents
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 In 1969 Bird revised the triangle to look like this.

Bird Triangle

1 serious or disabling injury, 10 minor injury, 30 property damage,
600 accidents with not visible injury of damage
Understanding the “Near Miss” and what it signifies can help safety managers and safety teams to lower the more serious incidents.  Identifying the “Near Miss” also makes everyone more aware of safety.  Being aware of safety and best practices will help make the workplace a safer environment

Happy New to all.  The Compliance Resource Center hopes you all had a wonderful and SAFE holiday season.   And now it is time to get back to work.
The beginning of a new year is a great time to do an annual assessment of your facility.  I always consider 4 parts to an assessment;

  • Observation
  • Conversation
  • Compliance
  • Evaluation 

OBSERVATION
I always to target 5 major areas that I am evaluating, during an assessment.  I start by looking and making notes with particular regards to these areas, but also notice if there are any other major concerns.  If time permits, I walk through the facility watching employee’s work and the equipment they are using.  I will often bring a camera and take pictures to support my findings.
CONVERSATION
Part of the assessment process should be talking with some of the employees.  This can give you a better understanding of employee’s opinion and understanding of the safety policies/procedures and their training.  Often the employees will tell a consultant some thing they would not tell their supervisor.
COMPLIANCE
My assessment is always based on compliance with OSHA regulations found in 49CFR.  If you are the safety person at your company, you should have a current 49CFR on your shelf.  This book is your bible for OSHA regulations and compliance.  Any assessment should follow these standards with regards to this manual.  Remember that OSHA standards are written for many industries.  You can also look at best practices to achieve a higher standard.  This is up to the individual company and location.
EVALUATION
After I stop, look and listen, I fill out an assessment tool that rates each area I observe.  This helps me keep my focus on facility and the good things they do and where they need improvement.  The final report is sent to my contact.  I follow-up in a few weeks to help the safety person develop a plan of action using the assessment made.  Finally, I check back every couple of months to see what progress is being made on the action plan.
So now you know some of the tricks of the trade; observe, converse, compliance and evaluate.  Have A SAFE NEW YEAR!

 

LANSING, MI — A recent EPIC-MRA poll of business owners, operators and managers across Michigan shows “lack of time” as the top reason companies are not teaching their employees about workplace safety.

This surprising data comes forward at a time when other studies show business owners ranking “health care insurance costs” at the top of lists of what is most difficult for businesses to pay.
“Fewer accidents and healthier employees would mean lower insurance costs for Michigan businesses,” said Ed Sarpolus, vice-president of EPIC-MRA. “If the owners/managers have no focus on workplace safety and preventive health education, they cannot expect to have these healthier employees or fewer accidents.”

The survey of 700 business owners/operators/managers was conducted April 26 to May 8, 2006, and has a margin of error of plus or minus 4.0 percent. The workplace safety and health education questions were developed by survey sponsor Accident Fund Insurance Company of America as part of an ongoing workplace safety awareness program.
Respondents were asked which of a list of reasons they would cite as “the greatest barriers to teaching your employees about workplace safety”:

The lack of time               25%
High employee turnover    11%
Availability of information    7%
The cost of training            7%
Other reasons                  11%
Undecided                        38%

In another question, survey respondents were asked to what extent their company had increased its focus on educating employees about health and wellness in the past 12 months. Only about one-quarter of respondents (26 percent), reported any such increase, while the great majority (61 percent), reported “little” or “no” increase at all.
Sarpolus pointed to a study conducted by researchers from Brigham Young University (published in Preventive Medicine, April 2005) that shows health promotion in the workplace to return a dollar-for-dollar cost-saving of almost 16-to-1 in the area of decreased absenteeism.  “Keeping employees healthy and accident-free means the business is not paying for absent employees,” Sarpolus said. “In Michigan’s tight economy, our businesses’ interests should not be ignoring any way to improve their bottom lines.”
 

 

People live more of their time off-work than on – though some may not feel that way – so why don’t most companies have focused and strong at-home safety interventions?          
You already know that safety is not only for the workplace. An injury suffered off the job keeps an employee away from work as surely as one suffered at work, so wise employers expand the focus of their safety programs to include the hours when employees are away from work.

While no article can replace specific planning and implementation customized to your workforce, culture and exposures, I’ll provide proven guidelines for boosting off-work safety lifestyles.

When you’re trying to create change, it’s always good strategy to:

  1. Identify the real blockages to desired new actions so you can plan to minimize these obstacles;
  2. Determine and communicate benefits to draw people to adopt new behaviors; and
  3. Create a structure to support the changes, including reinforcers. Follow these basic guidelines to develop around-the-clock safety thinking and actions. (more…)

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